OYSTAR. The Process & Packaging Group

• Processing
• Primary Packaging
  • Blister Packaging
  • Tube Filling
  • Aerosol Can Filling
  • Aseptic Packaging
  • MAP (Modified Atmosphere Packaging)
  • (FS) Fill and Seal
  • (FFS) Form, Fill and Seal
  • Wrapping
  • Flexible Packaging / Chubs
• Secondary Packaging
• End of Line Packaging

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here you find virtually every Process and Packaging solution and/or Machines for your requirements.

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Your Industry Please Select beverages chemicals (agro-) cosmetics dairy fast moving consumer goods food pharmaceuticals others	Your Requirements Please Select acid resistant aerated aseptic clean in place (CIP) containment convience / hand to mouth extended shelf life FDA approved GMP conform high acid aseptic hygienic inline decoration integrated robotics layered products line integration low acid products PAT shrink labeling steril stripe filling tamper-evident ultra clean UV-resistant package wash-down	Type of Packaging Please Select blister tubes pouches / bags / sachets cans bottles wrap carton / case rainbow shrink pack jars cups polypropylene container microwaveable containers multi-pack
Your Products Please Select dairy products pastes/cremes delicatessen/ food liquids & beverages cereals mixed-food tablets/capsules cosmetics non-food powder/granules	Product Attributes Please Select powdery liquid pasty or paste-like others	Process or Packaging Please Select line integration granulators/dryers/mixers fill & seal machines form fill & seal machines multi-packers/ cartoners/ case palettizers blister machines other packaging applications

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Aseptic packaging for fresh products

Increased demands from consumers and retail outlets require products from you as the manufacturer which offer extended shelf life (ESL), while at the same time maintaining freshness.

The growth of markets requires you to distribute your products over ever increasing distances, so that continuous refrigeration cannot always be guaranteed. Furthermore, legislators have imposed product liability laws, which make it essential to develop the highest packaging standards for quality assurance. These factors affect fresh products such as dairy products, fruit drinks, desserts, baby food, soups, sauces, cooking fats and delicatessen salads. To achieve extended shelf-life, they have to be bottled or filled under hygienically perfect conditions.

What are your product- and packaging requirements in terms of: 

• Shelf life extension
• The machine output and flexibility

Regarding aseptic packaging, these factors result in the following requirements for us: 

• Active bio-load reduction of the packaging material
• Pre-sterilization of the filling system, filling and sealing areas
• Creating and maintaining a sterile or clean zone within the machine

We offer the following specific procedures for active sterilization of the packaging material, depending on the material concerned:

• Dry heat: infrared
• Radiation: ultra-violet light
• Moist heat: steam
• Chemical: hydrogen peroxide

For pre-sterilization of the filling systems together with the filling and sealing area we offer chemical and thermal methods.

To sustain sterility of the sterile zone within the packaging machine, we offer the following strilization methods:

• Sterile tunnel to create a sterile filling zone within the machine
• Over pressurized sterile air

Thanks to the availability of the above procedures, the OYSTAR Group can offer aseptic packaging solutions that meet all international hygiene standards (e.g. FDA, 3A, EHEDG, VDMA, DIN pre-standards).

The individual procedures are offered by our companies

• OYSTAR Erca-Formseal
• OYSTAR Gasti
• OYSTAR Hamba
• OYSTAR Hassia

and can be adapted to your specific requirements.

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